Why is the price of crusher spare parts important?
For example, using a non-standard mantel in a hydrocon crusher can change the crushing pattern and put additional pressure on the cone, shaft, bushings and hydroset assembly. Also, an improper hammer in a qubit crusher may unbalance the rotor and damage the bearings. Therefore, the price of crusher spare parts should be checked according to the final cost of ownership, the durability of the part and its effect on the performance of the whole machine.
A piece with a lower initial price is not necessarily a more economical purchase. If the lifetime is half that of a standard part, the cost of downtime, repair and replacement costs can be many times the original price difference. Sazeh Stone Crushing Company, taking into account the technical specifications of the machine, the type of stone and the production capacity, suggests suitable parts to reduce maintenance costs.
Factors affecting the price of stone crusher spare parts
The price of stone crusher spare parts is influenced by many factors, and for this reason, it is not possible to declare a fixed price for all models and parts. Knowing these factors helps buyers to compare different offers more accurately.
Alloy type and raw materials
The type of piece is one of the most important factors determining the price. Parts that are in direct contact with the rock are usually made of manganese steel, alloy steel, wear-resistant cast iron, chrome-plated steel, or special compounds. The percentage of elements in the alloy and the quality of the raw materials have a direct effect on the resistance of the piece against impact and wear.
For example, the hammers used in the Qubit crusher can be made of manganese steel, Nihard cast iron, or chromed steel, depending on the type of application. Each of these materials has different prices and features. When checking the price of stone crusher spare parts, it should be determined exactly what alloy the proposed part is made of and what kind of stone it is suitable for.
Weight and dimensions of the piece
The weight of the part affects the amount of raw materials used, the cost of casting, machining and transportation. Larger parts, such as concussions and hydrocon mantels or jaw combs for heavy machines, usually cost more than smaller parts. A slight difference in dimensions may also change the final weight and price of the product.
To get the price of crusher spare parts, it is better to provide the manufacturer with the device model, dimensions and, if possible, a technical drawing or a worn sample. The experts of the construction crusher company can identify the right option and provide a more accurate price based on the information of the machine and the specifications of the part.
Production method and heat treatment
Basic casting is not limited to metal melting and molding. Chemical composition control, channel design, melting temperature, discharge method, cooling rate and heat treatment all affect the final quality of the part. Standard heat treatment can improve the internal structure of the metal and increase its resistance to wear and impact.
Parts produced without strict control may have porosity, internal cracks or residual stress. These defects are not always detectable by visual inspection, but they will cause the sudden failure of the part during operation. For this reason, the price comparison of stone crusher spare parts should be based on the actual quality of construction.
Model and brand of stone crusher
Jaw crushers, qubit, hydrocon, sand maker and imported devices use different parts. Even two devices with the same capacity may differ in terms of dimensions, location of screws, installation angle and design of internal parts. Parts for rare devices or models that require custom manufacturing usually cost more.
Sazeh stone crusher company provides the possibility of supplying or producing parts for different models of crushing equipment. Sending the image of the device's license plate, accurate measurement of the part and providing a used sample makes the process of identifying and calculating the price of crusher spare parts faster and more reliable.
Fluctuations in raw material prices
The price of steel, ferroalloys, manganese, chromium, nickel and other materials used in the casting industry is constantly changing. The cost of energy, transportation and production wages also affect the final price. For this reason, pre-invoice credit for crusher parts is usually limited and an up-to-date inquiry must be received for new orders.
Cobit hammer price
Cubit hammer is one of the most used parts of cutting lines. This part is installed on the rotor and performs crushing operations by impacting the stone. Rotor rotation speed, rock hardness, silica content, feed size and production line capacity affect the rate of hammer erosion.
The price of a stone crusher hammer is determined based on the model of the cube, the weight of each hammer, the type of alloy and the required number. Qubit 120, Qubit 180 and similar models are different in terms of dimensions and weight. When checking the price of stone crusher spare parts, the cost of a complete hammer and the compatibility of the weight of the parts with the rotor should be considered.
Having the same weight of the hammers is very important; Because the weight difference can cause the rotor to vibrate and damage the bearings. Sazeh Stone Crushing Company helps mineral complexes to have more stable operation and less stoppages by providing wear-resistant hammers according to the machine's specifications.
The price of Kankio Hydrocon crusher
Cancio is a fixed and ring-shaped part in the hydrocon crusher, which forms the crushing chamber together with the mantle. The rock is pressed and crushed in the space between the cone and the mantle. The wear of Kankio will gradually increase the cutting distance, change the product granularity and reduce the efficiency of the machine.
The price of Kankio is determined according to the size of the hydrocon, the weight of the piece, the percentage of manganese, the casting quality and the market conditions. Kankio should be completely compatible with the device in terms of internal dimensions, surface angle and location. The smallest error in design or manufacturing may make the part difficult to install or change the chipping pattern.
When inquiring about the price of stone crusher spare parts for hydrocon, it is better to check Kankio and Mentel at the same time. Installing a new cone next to an excessively worn mantel destroys the standard contact between the parts and does not create a desirable result.
Mantel price of hydrocon crusher
The mantel is installed on the head center or the main shaft of the hydrocon, and it pushes the stone towards the cone by rotating and oscillating. This piece is exposed to constant pressure and wear, and its quality plays a decisive role in the capacity and granularity of the machine's output.
Mantel price depends on weight, dimensions, device model, alloy and production cost. The use of suitable manganese steel makes the surface of the mantel harder due to impact and pressure and becomes more resistant to wear. Of course, the choice of manganese percentage should be in harmony with the hardness of the stone and working conditions.
In calculating the price of hydrocon crusher spare parts, in addition to mantel and conque, parts such as eccentric bush, congress bush, round bottoms, head center, shaft, pinion gear and shaft sheath should also be checked. The wear and tear of these parts can cause premature failure of the mantle.
The price of fixed and movable jaw comb
Jaw crusher is usually used in the initial stage of crushing and performs stone breaking operation with the help of fixed jaw comb and movable jaw comb. The surface of these pieces has teeth that grab the stone and crush it under pressure.
The price of jaw comb is determined based on the size of the opening of the device, the weight of the piece, the design of the tooth and the type of alloy. The comb of the jaws used in 40x60, 55x80, 60x90 and bigger models are different in terms of weight and dimensions. Therefore, to get the price of jaw crusher spare parts, the exact model of the machine and the size of the shoulders must be announced.
The tooth pattern of the jaw should be chosen according to the type of feed. Longer teeth may provide more gripping power for some stones, but wear faster in other conditions. The correct installation and adjustment of the distance of the jaws also affects the longevity of the shoulders.
The price of the anvil and the rock crusher
Anvils in impact crushers act as a counter surface to the hammer. After hitting the hammer, the stone is thrown towards the anvil and is crushed by the secondary impact. The braces also protect the internal body of the device against wear and direct impact of stones.
The price of cubit anvils, sand making anvils and clamps is calculated according to the weight, thickness, alloy and number of parts of each device. If the anvils are worn too much, the distance between the hammer and the impact surface will increase and the quality of cutting will decrease.
To compare the price of stone crusher spare parts, it is better to ask the seller about the approximate performance of the anvil and armband. More durable parts may have a higher price at the beginning, but due to the reduction of replacement frequency, they impose a lower final cost on the set.
The price of sand making parts
Sand makers are used to produce fine-grained materials and broken sand. Parts such as sand hammer, anvil, rotor, magazine, rotor cover, armband and internal protective parts are considered consumables in these devices.
Due to the high speed of the rotor, the balance of the sand making parts is very important. Using hammers with different weights can cause severe vibration, reduce product quality, and damage bearings. The price of sand crusher spare parts should be evaluated according to the quality of construction, weight accuracy and wear resistance of the parts.
The structure stone crusher company provides the required parts of different sand makers based on the machine model and the conditions of the production line. Choosing the right alloy for siliceous feeds or hard stones can increase the time interval between repairs.
The price of serand lace and serand parts
Serand is responsible for separating materials based on dimensions. Serand net is one of the consumable parts of this machine and it is produced in different sizes, thickness of wire and different materials. Steel mesh, anti-wear mesh and woven mesh are each used for specific conditions.
The price of serand lace depends on the dimensions, type of texture, wire diameter, spring size and raw materials. In addition to the net, parts such as springs, axles, bearings, cranks, and chassis may also need repair or replacement. When calculating the price of spare parts for stone crushers and granulation equipment, the maintenance cost of the sand should also be included in the budget of the collection.
How to get an accurate price inquiry for crusher spare parts?
In order to get the exact price, it is not enough to announce the name of the part. A brand name may be used for several models with different dimensions. Providing complete information will reduce errors and prevent ordering the wrong part.
When inquiring about the price of crusher spare parts, it is better to provide the following information:
- The type of machine including jaw, cubit, hydrocon, sand maker or serand
- Model and capacity of the machine
- Exact name of the required part
- Dimensions, weight or technical drawing of the part
- A clear picture of the worn part and the installation location
- Approximate material and hardness of the input stone
- Daily or hourly production capacity
- Number of required parts
- Special conditions of the line production such as moisture or high silica
If the technical information of the device is not available, a sample of the used part can be provided for checking and measuring. The experts of the Sazeh Crusher Company identify the right part by examining the sample and the specifications of the line and provide the customer with the necessary information about the price and delivery time.
How to recognize the original and high-quality part?
The appearance of the part alone is not a sufficient criterion to distinguish the quality. Two pieces may be similar in shape and color, but have different alloys and internal structures. For a safe purchase, alloy specifications, weight, dimensional accuracy, and surface quality of the piece should be checked.
The presence of cracks, holes, severe porosity, unusual pleats and warping can be a sign of weakness in the production process. The location of the screws and the involved surfaces should be made according to the sample or drawing. Also, the manufacturer should be able to provide a clear explanation about the material of the part and its proposed use.
Checking the price of stone crusher spare parts without considering these things may lead to choosing a product that is only cheap in appearance. Buying from a specialized collection such as the construction crusher company makes it easier to access technical advice and choose the part that fits the type of device.
Solutions to increase the life of crusher parts
Even the best parts will not have a good life if they are installed or operated incorrectly. Controlling the feed size, preventing the entry of metal parts, correct adjustment of the outlet opening and regular lubrication are necessary measures to reduce depreciation.
A feed larger than the machine's capacity will put abnormal pressure on the parts. Ingress of iron and non-crushable objects can also cause hammer failure, jaw shoulder cracking or damage to the hydrocon assembly. The use of magnets and metal separation equipment reduces the possibility of such failures.
Periodical inspection of parts and recording the amount of wear is also important. It is better to replace the mantel, conqueue, hammers, anvils and jaw comb before reaching the stage of complete failure. Planning for purchases based on operating time prevents sudden stoppage of the line and enables better price management of crusher spare parts.
Why is buying cheap not always affordable?
In purchasing industrial parts, the cost should be calculated per working hour. Suppose a cheap hand hammer works for 400 hours and a standard hand hammer works for 800 hours. Even if the price of the standard model is higher, its cost per hour of operation may be lower.
In addition to lifespan, line breaks should also be factored into the calculations. Part replacement requires manpower, tools, time, and in some cases, a crane. Reducing the number of repairs has a great economic value for lines that work continuously.
Therefore, indicators such as useful life, production capacity, downtime and the possibility of damage to other components should be taken into consideration when considering the price of stone crusher spare parts. Making a decision based solely on the final number of the pre-invoice does not provide a complete picture of the actual cost.
Purchase of spare parts from the construction crusher company
Sazeh stone crusher company operates in the field of supplying parts needed for crushing and granulating machines. The possibility of offering parts such as cubit hammer, kankio, mantel, jaw comb, anvil, armband, sand maker parts, serand net, bushings and other components of stone crushing lines is one of the advantages of working with a specialized collection.
One of the most important points in buying from the construction crusher company is the possibility of receiving advice before placing an order. Examining the device model, feed conditions and line capacity helps to choose a part that matches the actual needs of the collection. This issue reduces the possibility of errors in the order and the costs of buying the wrong part.
To inquire about the price of stone crusher spare parts from Stone Crusher Company, it is better to send pictures, dimensions and specifications of the part. After checking the information, it will be possible to announce the price, approximate preparation time and shipping conditions. In specialized orders, the piece can be produced based on a sample or technical drawing.
Important points before placing an order
Check the pre-invoice for quantity, weight, alloy material, device model and delivery time before finalizing the purchase. The cost of transporting heavy parts must also be known; Because kankyo, mantel and jaw shoulder have a high weight and the method of sending them affects the final cost.
Having parts in stock can reduce line downtime. For high-use parts, it is better to keep a minimum inventory in the collection warehouse. Hammer, anvil, armband, jaw comb and serand net are among the parts that can be prepared in advance to avoid long stoppage of the line.
Also compare the price of stone crusher spare parts based on the same specifications. Comparing two pieces with different weight, alloy or dimensions is not a reliable result. Asking for detailed technical information is the best way to evaluate the proposals received.
summary
The price of stone crusher spare parts depends on the type of machine, piece weight, quality of raw materials, alloy, production method, heat treatment, market conditions and customization level. Cubit hammer, kankyo, mantel, jaw comb, anvil, clamp and sand making parts should be selected according to the working conditions of the crushing line.
Purchasing cheap and inappropriate parts may increase the cost of repairs, stop production and damage other components of the machine. On the other hand, choosing a standard and resistant part can increase the useful life of the equipment and reduce the production cost of each ton of materials. For this reason, checking the price of stone crusher spare parts should be done along with the quality, durability and technical services of the seller.
Sazeh Stone Crusher Company is ready to respond to the needs of mines, sand factories and construction projects by providing expert advice and providing all kinds of parts for crushing machines. To get the price of crusher spare parts, it is enough to provide the model of the machine, the name of the part, the required quantity and its pictures or dimensions to the experts of this collection so that the most suitable technical and economic offer is provided.